Cold forging
Hydraulic upsetting
The bar end is enlarged so the section after threading is not less than the parent bar. Single pass — double forging is not permitted by the standard.
Most suppliers sell the coupler and leave the bar end to whoever the contractor hires. AGBA deploys the cold forging and threading machines, the tooling, the gauges and the technicians — so one quality system covers the whole connection.
Cold forging
The bar end is enlarged so the section after threading is not less than the parent bar. Single pass — double forging is not permitted by the standard.
Threading
Cut into the upset region only, to the designed length and depth for the size, using AGBA tooling matched to the coupler.
Technicians
Operators who know the clause, not just the machine. Gauging and proof loading are part of the job, not an extra.
Which one suits depends on the size of the contract, the duration, and whether the bar is being processed in a yard or at the face.
Machines stationed at your site for the duration of the contract, with our technician.
A van with the machines mounted, visiting on a scheduled day to process what is ready.
Machines and tooling on rent where you have your own trained operator.
Cold forging and threading are quoted as one combined rate per joint. Rates depend on bar size, volume and location — tell us the contract and we will quote it.
The five steps of IS 16172:2023 Annex G-2, carried out and recorded. A manufacturer may add to them; nobody may subtract.
Square to the axis. Disc cutting and gas cutting are named and excluded by the standard.
Hydraulically upset so the section after threading is not less than the parent bar.
Parallel thread cut into the upset region only, to the designed length and depth.
GO and NO-GO on every end. A failed thread is cut off and the bar reprocessed.
Loaded to 80% of specified yield and machine punched on passing.
Threads are capped and protected until the next bar is offered up. A signed service slip is raised for every visit, with quantities by size, for your records and ours.
Whether you're a contractor, consultant or distributor, our team is ready with sizing, certificates and pricing.